See C13 in the attached photo. I need to replace some blown caps on a few boards [1]. In one instance the cap got so hot it melted itself off the board. Quiet convenient, actually -- it acts like its own fuse -- but I don't think the 5071 designers had that clever feature in mind.
Having not done SMT before, how should I do it with minimal risk to the very precious PCB. Or, what equipment should I use this as a good excuse to buy?
Thanks,
/tvb
[0] http://www.imdb.com/title/tt0078788/quotes
[1] http://leapsecond.com/museum/hp5071a/A1-mother.htm
Hi Tom,
Personally, I wouldn't touch this without a hot air gun. I don't know what your budget is. What I consider reasonable may be an order of magnitude smaller than for you. So, I use a generically labeled 852D+ rework combo. It has both solder pencil and hot air gun. There are better hot air guns for a reasonable price that have a better system for changing the nozzles. OTOH, I've heard some complaints about this "better" system where the nozzle has fallen off. If you've got a Pace soldering system, then you already know what to do. =)
Bob
From: Tom Van Baak <tvb@LeapSecond.com>
To: Discussion of precise time and frequency measurement time-nuts@febo.com
Sent: Saturday, November 5, 2016 2:12 PM
Subject: [time-nuts] I love the smell of tantalum in the morning
See C13 in the attached photo. I need to replace some blown caps on a few boards [1]. In one instance the cap got so hot it melted itself off the board. Quiet convenient, actually -- it acts like its own fuse -- but I don't think the 5071 designers had that clever feature in mind.
Having not done SMT before, how should I do it with minimal risk to the very precious PCB. Or, what equipment should I use this as a good excuse to buy?
Thanks,
/tvb
[0] http://www.imdb.com/title/tt0078788/quotes
[1] http://leapsecond.com/museum/hp5071a/A1-mother.htm
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On 11/5/16 12:12 PM, Tom Van Baak wrote:
See C13 in the attached photo. I need to replace some blown caps on a few boards [1]. In one instance the cap got so hot it melted itself off the board. Quiet convenient, actually -- it acts like its own fuse -- but I don't think the 5071 designers had that clever feature in mind.
Having not done SMT before, how should I do it with minimal risk to the very precious PCB. Or, what equipment should I use this as a good excuse to buy?
Suitable hot tweezers would do this just fine, for both the removal and
the replacement.
this kind of thing
http://www.weller-toolsus.com/weller-t0051317199-wta-50-tweezers-smd-desoldering.html
https://www.amazon.com/WMRT-Desoldering-Tweezers-Soldering-Stations/dp/B000UMMUII
It's what I've used at work, with a wx2021
Here's the complete set:
http://www.weller-toolsus.com/soldering/systems/weller-wx2021-solder-stat-wxmpms-wxmtms-wdh51-wdh60-120v.html
The tips heat basically instantly. It makes it easy to remove/replace
even tiny stuff, although 0402 is just too small for me.
You need a good magnifier or stereo microscope, and some orange sticks
to hold things in place while you solder, etc.
However, I've been given to understand that there is another superior
brand (on this list.. )
Thanks,
/tvb
[0] http://www.imdb.com/title/tt0078788/quotes
[1] http://leapsecond.com/museum/hp5071a/A1-mother.htm
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Metcal /OKI might be that other brand. I'd certainly recommend them, but
the tweezers are not as fast to heat as the single tip devices.
I've had little success personally with the hot air devices. I seem to
toast the board before I melt the solder, and when it does melt it's not
limited to one component. Doubtless it's my technique at fault, but I
prefer the tweezers.
On Sat, Nov 5, 2016 at 7:20 PM, jimlux jimlux@earthlink.net wrote:
On 11/5/16 12:12 PM, Tom Van Baak wrote:
See C13 in the attached photo. I need to replace some blown caps on a few
boards [1]. In one instance the cap got so hot it melted itself off the
board. Quiet convenient, actually -- it acts like its own fuse -- but I
don't think the 5071 designers had that clever feature in mind.
Having not done SMT before, how should I do it with minimal risk to the
very precious PCB. Or, what equipment should I use this as a good excuse to
buy?
Suitable hot tweezers would do this just fine, for both the removal and
the replacement.
this kind of thing
http://www.weller-toolsus.com/weller-t0051317199-wta-50-twee
zers-smd-desoldering.html
https://www.amazon.com/WMRT-Desoldering-Tweezers-Soldering-
Stations/dp/B000UMMUII
It's what I've used at work, with a wx2021
Here's the complete set:
http://www.weller-toolsus.com/soldering/systems/weller-wx202
1-solder-stat-wxmpms-wxmtms-wdh51-wdh60-120v.html
The tips heat basically instantly. It makes it easy to remove/replace even
tiny stuff, although 0402 is just too small for me.
You need a good magnifier or stereo microscope, and some orange sticks to
hold things in place while you solder, etc.
However, I've been given to understand that there is another superior
brand (on this list.. )
Thanks,
/tvb
[0] http://www.imdb.com/title/tt0078788/quotes
[1] http://leapsecond.com/museum/hp5071a/A1-mother.htm
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On Saturday, November 05, 2016 12:12:18 PM Tom Van Baak wrote:
See C13 in the attached photo. I need to replace some blown caps on a
few
boards [1]. In one instance the cap got so hot it melted itself off the
board. Quiet convenient, actually -- it acts like its own fuse -- but I
don't think the 5071 designers had that clever feature in mind.
Having not done SMT before, how should I do it with minimal risk to the
very
precious PCB. Or, what equipment should I use this as a good excuse to
buy?
Thanks,
/tvb
[0] http://www.imdb.com/title/tt0078788/quotes
[1] http://leapsecond.com/museum/hp5071a/A1-mother.htm
Tom
Either a hot air jet as used for smt desoldering will work.
A variety of nozzle shapes and sizes are available.
or
One can use a fine tip iron to alloy the solder with a low melting point
solder alloy making it very easy to remove the component and then
cleanup the pads using fluxed copper braid or even a cotton bud. Its
essential to remove the low melting point alloy before resoldering.
CHIPQUIK SMD N1 works well with both leaded and unleaded soldered SMT
parts
Bob Pease touted RF induction heated irons. Hakko makes a nice one
(FX100) now the patent has expired.
Bruce
Either hot tweezers or a hot air rework station are the best/easiest
ways to remove dead parts. But two fine-tip soldering irons will also
work and are a lot cheaper. The idea is to heat both ends of the part
at once, and when the solder flows, lift or flip the part off. Then,
use some liquid flux and narrow solder wick to suck off the excess
solder, and you should end up with nice smooth pads ready for the
replacement part.
The key thing to avoid damage is to make sure the solder is really
flowing on both pads before you try to lift the part. Sometimes ground
pads have enough thermal mass that it takes a while to get them hot
enough. Be patient.
On 11/05/2016 03:12 PM, Tom Van Baak wrote:
See C13 in the attached photo. I need to replace some blown caps on a few boards [1]. In one instance the cap got so hot it melted itself off the board. Quiet convenient, actually -- it acts like its own fuse -- but I don't think the 5071 designers had that clever feature in mind.
Having not done SMT before, how should I do it with minimal risk to the very precious PCB. Or, what equipment should I use this as a good excuse to buy?
Thanks,
/tvb
[0] http://www.imdb.com/title/tt0078788/quotes
[1] http://leapsecond.com/museum/hp5071a/A1-mother.htm
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and follow the instructions there.
Surprisingly the 852D+ which is a very cheap rework station is quite good. Quite a few reviews on the EEVblog.
-=Bryan=-
From: time-nuts time-nuts-bounces@febo.com on behalf of Bob Stewart bob@evoria.net
Sent: November 5, 2016 12:18 PM
To: Tom Van Baak; Discussion of precise time and frequency measurement
Subject: Re: [time-nuts] I love the smell of tantalum in the morning
Hi Tom,
Personally, I wouldn't touch this without a hot air gun. I don't know what your budget is. What I consider reasonable may be an order of magnitude smaller than for you. So, I use a generically labeled 852D+ rework combo. It has both solder pencil and hot air gun. There are better hot air guns for a reasonable price that have a better system for changing the nozzles. OTOH, I've heard some complaints about this "better" system where the nozzle has fallen off. If you've got a Pace soldering system, then you already know what to do. =)
Bob
From: Tom Van Baak <tvb@LeapSecond.com>
To: Discussion of precise time and frequency measurement time-nuts@febo.com
Sent: Saturday, November 5, 2016 2:12 PM
Subject: [time-nuts] I love the smell of tantalum in the morning
See C13 in the attached photo. I need to replace some blown caps on a few boards [1]. In one instance the cap got so hot it melted itself off the board. Quiet convenient, actually -- it acts like its own fuse -- but I don't think the 5071 designers had that clever feature in mind.
Having not done SMT before, how should I do it with minimal risk to the very precious PCB. Or, what equipment should I use this as a good excuse to buy?
Thanks,
/tvb
[0] http://www.imdb.com/title/tt0078788/quotes
[https://images-na.ssl-images-amazon.com/images/M/MV5BYWNjNjZjYmMtOTRjOC00ZGIwLWI2YzEtMjkxNTAzODkzZDRlXkEyXkFqcGdeQXVyNjUwNzk3NDc@._V1_UY98_CR0]http://www.imdb.com/title/tt0078788/quotes
Apocalypse Now (1979) - Quotes - IMDbhttp://www.imdb.com/title/tt0078788/quotes
www.imdb.com
Apocalypse Now (1979) Quotes on IMDb: Memorable quotes and exchanges from movies, TV series and more...
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Hi John,
I've never used the hot tweezers. I'm going to have to look into them. Normally, for desoldering, I use a narrower nozzle with an elevated temperature - usually between 280C and 350C. That blows the part completely off the pads just as soon as the solder flows, with little impact on adjacent components. For soldering, since I use a 240C leaded solder paste, i use a larger nozzle with slower air flow at about 245C-260C depending on what I'm soldering. Desoldering against a copper plane is always a problem regardless of the thermal pad's shape. I'd think you'd need a pretty hot set of tweezers to get a big 1210 sized tantalum off the board if there's a ground plane.
Bob
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From: John Ackermann N8UR <jra@febo.com>
To: time-nuts@febo.com
Sent: Saturday, November 5, 2016 2:35 PM
Subject: Re: [time-nuts] I love the smell of tantalum in the morning
Either hot tweezers or a hot air rework station are the best/easiest
ways to remove dead parts. But two fine-tip soldering irons will also
work and are a lot cheaper. The idea is to heat both ends of the part
at once, and when the solder flows, lift or flip the part off. Then,
use some liquid flux and narrow solder wick to suck off the excess
solder, and you should end up with nice smooth pads ready for the
replacement part.
The key thing to avoid damage is to make sure the solder is really
flowing on both pads before you try to lift the part. Sometimes ground
pads have enough thermal mass that it takes a while to get them hot
enough. Be patient.
On 11/05/2016 03:12 PM, Tom Van Baak wrote:
See C13 in the attached photo. I need to replace some blown caps on a few boards [1]. In one instance the cap got so hot it melted itself off the board. Quiet convenient, actually -- it acts like its own fuse -- but I don't think the 5071 designers had that clever feature in mind.
Having not done SMT before, how should I do it with minimal risk to the very precious PCB. Or, what equipment should I use this as a good excuse to buy?
Thanks,
/tvb
[0] http://www.imdb.com/title/tt0078788/quotes
[1] http://leapsecond.com/museum/hp5071a/A1-mother.htm
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Dear Tom,
On 11/05/2016 08:12 PM, Tom Van Baak wrote:
See C13 in the attached photo. I need to replace some blown caps on a few boards [1]. In one instance the cap got so hot it melted itself off the board. Quiet convenient, actually -- it acts like its own fuse -- but I don't think the 5071 designers had that clever feature in mind.
You're clearly lucky, one failure mode is short-circuit, and they can
bring other stuff with them as they fail, and hence hated by some.
Having not done SMT before, how should I do it with minimal risk to the very precious PCB. Or, what equipment should I use this as a good excuse to buy?
Now, for these caps, you can use a normal soldering-iron without too
much trouble, but I strongly recommend pre-heating the board with a
hot-air gun.
The trick is to pre-heat the board widely so it becomes hot, but not
enough to melt any solder. As you now apply your soldering iron, the
heat-transfer won't be as large as if you had a room-temperature board,
simply because the lower temperature gradient.
The effect is that your heating up goes quicker and that part of the
board won't experience excess heat for too long.
Another trick I use is to solder new solder onto the joints. This breaks
through the oxide layer, which is a poor heat conductor. I solder onto
the joints and let them cool. Then I come back again and now the
soldering iron melts it all up nicely.
I still do SMD with my Weller WECP-20, but it's not optimal.
At work we moved the otherwise so high valued (over-valued) Metcal to
the side as the new JBC stations is much better. Metcal's doesn't keep
the temperature good enough and the new JBCs is beeter. Metcal's also
have a failure-mode in their tips which makes them break way to early.
There exist replacement tips which is in fact better than the original.
So, if you need an excuse to buy a new toy, look at the JBC-stuff:
http://www.jbctools.com/
However, I would probably be able to replace that cap before your get
your new and shiny toy on the table.
Cheers,
Magnus
Hi Tom,
I'm a SMT rework technician for a large satcom and defense company.
I have a shop at home too and all the equipment to repair this if I can be provided with the replacement cap.
Please let me know if I can be of help.
Chris
KD4PBJ
On Nov 5, 2016, at 14:12, Tom Van Baak tvb@LeapSecond.com wrote:
See C13 in the attached photo. I need to replace some blown caps on a few boards [1]. In one instance the cap got so hot it melted itself off the board. Quiet convenient, actually -- it acts like its own fuse -- but I don't think the 5071 designers had that clever feature in mind.
Having not done SMT before, how should I do it with minimal risk to the very precious PCB. Or, what equipment should I use this as a good excuse to buy?
Thanks,
/tvb
[0] http://www.imdb.com/title/tt0078788/quotes
[1] http://leapsecond.com/museum/hp5071a/A1-mother.htm
<A1-mother-6.jpg>
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