And you want your semiconductors to be in ceramic/lided packages with the bond wires flapping in free air. Bond wires embedded in epoxy like to break... don't ask how I found this out ;-) ... it brings back bad memories... and makes bad memories... Quantum chips have very elaborate/specialized bonding to survive liquid helium... even with that, thermal cycling still breaks them.
Many years ago, circa 1977, I was moved to try some crude tests on a few
semiconductor devices at LN2 temperature (77K).
These tests were very crude, involving dunking the parts into the LN2 bath,
and
many failed outright. Most of the devices tested were in plastic packages.
Here are the results as I remember them, applicable only for the survivors:
Silicon bipolar transistors: The DC beta fell to very low values.
Junction
forward voltages rose considerably.
Silicon JFETs: Seemed to continue working reasonably well.
Silicon MOSFETs: Same as JFETs
Red LEDs: The junction forward voltages rose considerably, to about 5V as
I recall. The light output per unit current rose truly spectacularly.
My first experiences with seriously-cryogenic RF amplifiers were at the
Arecibo Observatory beginning about 11 years ago. These were all either
GaAs- or InP-based and we cooled them to ~15K, generally leading to
input-referred amplifier noise temperatures of ~3K. Many of the devices
needed continuous exposure to light to work properly when cold, and the
metal block amplifier packages had holes in the lid directly over the active
device chips. Small red LEDs in ordinary plastic packages were inserted
in the holes and were driven at a few mA, generally in a series string.
Since cool-down was fairly gradual over a span of at least a couple hours,
there was little problem with thermal shock and almost all LEDs survived
cooldown and warmup for the several cycles they experienced during
my 10 years at the observatory.
RF amplifier biasing was invariably done with opamp circuits to maintain
set drain currents and drain voltages, with said bias control circuits
outside
the dewar at room ambient temperature. Failures were not too uncommon,
largely attributed to connector misbehavior at low temperature. Formation
of "ice" (really frozen air) inside the dewars was suspected because fine
wires
inside the dewar were often found to have fairly sharp bends at improbable
locations upon warmup for diagnostic purposes (or due to cooling system
failure).
Cooling was done with a closed-cycle gaseous He system, using the
Gifford-McMahon cycle. Note that He does not liquefy (at reasonable
pressures) until around 4K. All dewars for this kind of work depend on
high vacuum inside for thermal insulation, with black body radiation
and direct conduction through wires and mounting structures being
the principal remaining heat leaks.
At these temperatures, maintenance of high vacuum inside the dewar was
essentially automatic because all components of the inward-leaking air
were known to freeze out. This could lead to a hazard because over time,
months or years, enough air could freeze out to result in dangerously high
internal pressures upon "thawing" when the dewar was warmed for any
reason. For this reason, all dewars were equipped with blowout plugs
to avoid high pressure's damaging the dewars themselves.
Dana
On Tue, Apr 3, 2018 at 12:26 AM, Mark Sims holrum@hotmail.com wrote:
And you want your semiconductors to be in ceramic/lided packages with the
bond wires flapping in free air. Bond wires embedded in epoxy like to
break... don't ask how I found this out ;-) ... it brings back bad
memories... and makes bad memories... Quantum chips have very
elaborate/specialized bonding to survive liquid helium... even with that,
thermal cycling still breaks them.
time-nuts mailing list -- time-nuts@febo.com
To unsubscribe, go to https://www.febo.com/cgi-bin/
mailman/listinfo/time-nuts
and follow the instructions there.
Hi Mark:
When Aetech started to make their own Tunnel Diodes there was a problem with the neck breaking.
Note they were made by alloying a ball of metal onto a highly doped chip, bonding from the lip of the ceramic package to
the ball then on to the opposite lip, then etching the chip away leaving something that in cross section looked like a
mushroom. The neck was a few microns wide and often broke. The fix was to epoxy a glass rod on either side of the
chip, between the metal bottom of the ceramic pill package and the bonding wire. The glass was chosen to have a CTE
that matched the die. That solved the broken neck problem.
http://prc68.com/I/Aertech.shtml#Prod
--
Have Fun,
Brooke Clarke
http://www.PRC68.com
http://www.end2partygovernment.com/2012Issues.html
-------- Original Message --------
And you want your semiconductors to be in ceramic/lided packages with the bond wires flapping in free air. Bond wires embedded in epoxy like to break... don't ask how I found this out ;-) ... it brings back bad memories... and makes bad memories... Quantum chips have very elaborate/specialized bonding to survive liquid helium... even with that, thermal cycling still breaks them.
time-nuts mailing list -- time-nuts@febo.com
To unsubscribe, go to https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts
and follow the instructions there.
Hi
If the objective is great phase noise far removed from carrier, there’s a gotcha.
Let’s say you have a 10 dbm source at room and it’s broadband is at KTB of -174 + 1db.
That gives you -183 dbc. You cool your oscillator to whatever and KTB goes down
to -194. You do a bang up job at that temperature and get within a db there was well.
You now have a 10 dbm source with -203 dbc.
Run the super cooled signal through a coax out to the room environment. Pass it through
a 50 ohm gizmo and …. KTB is back at -174. Your source is at -184 dbc. To use the
signal, you likely need to cool whatever it’s driving as well.
While one might say …. that pretty weird. Well, similar things do happen. Many an ultra
low phase noise OCXO gets sold, only to find that the “next stage” isn’t as quiet as the
system guys hand hoped. Hmmm …. errrr ….oops !!
Bob
On Apr 3, 2018, at 5:29 AM, Dana Whitlow k8yumdoober@gmail.com wrote:
Many years ago, circa 1977, I was moved to try some crude tests on a few
semiconductor devices at LN2 temperature (77K).
These tests were very crude, involving dunking the parts into the LN2 bath,
and
many failed outright. Most of the devices tested were in plastic packages.
Here are the results as I remember them, applicable only for the survivors:
Silicon bipolar transistors: The DC beta fell to very low values.
Junction
forward voltages rose considerably.
Silicon JFETs: Seemed to continue working reasonably well.
Silicon MOSFETs: Same as JFETs
Red LEDs: The junction forward voltages rose considerably, to about 5V as
I recall. The light output per unit current rose truly spectacularly.
My first experiences with seriously-cryogenic RF amplifiers were at the
Arecibo Observatory beginning about 11 years ago. These were all either
GaAs- or InP-based and we cooled them to ~15K, generally leading to
input-referred amplifier noise temperatures of ~3K. Many of the devices
needed continuous exposure to light to work properly when cold, and the
metal block amplifier packages had holes in the lid directly over the active
device chips. Small red LEDs in ordinary plastic packages were inserted
in the holes and were driven at a few mA, generally in a series string.
Since cool-down was fairly gradual over a span of at least a couple hours,
there was little problem with thermal shock and almost all LEDs survived
cooldown and warmup for the several cycles they experienced during
my 10 years at the observatory.
RF amplifier biasing was invariably done with opamp circuits to maintain
set drain currents and drain voltages, with said bias control circuits
outside
the dewar at room ambient temperature. Failures were not too uncommon,
largely attributed to connector misbehavior at low temperature. Formation
of "ice" (really frozen air) inside the dewars was suspected because fine
wires
inside the dewar were often found to have fairly sharp bends at improbable
locations upon warmup for diagnostic purposes (or due to cooling system
failure).
Cooling was done with a closed-cycle gaseous He system, using the
Gifford-McMahon cycle. Note that He does not liquefy (at reasonable
pressures) until around 4K. All dewars for this kind of work depend on
high vacuum inside for thermal insulation, with black body radiation
and direct conduction through wires and mounting structures being
the principal remaining heat leaks.
At these temperatures, maintenance of high vacuum inside the dewar was
essentially automatic because all components of the inward-leaking air
were known to freeze out. This could lead to a hazard because over time,
months or years, enough air could freeze out to result in dangerously high
internal pressures upon "thawing" when the dewar was warmed for any
reason. For this reason, all dewars were equipped with blowout plugs
to avoid high pressure's damaging the dewars themselves.
Dana
On Tue, Apr 3, 2018 at 12:26 AM, Mark Sims holrum@hotmail.com wrote:
And you want your semiconductors to be in ceramic/lided packages with the
bond wires flapping in free air. Bond wires embedded in epoxy like to
break... don't ask how I found this out ;-) ... it brings back bad
memories... and makes bad memories... Quantum chips have very
elaborate/specialized bonding to survive liquid helium... even with that,
thermal cycling still breaks them.
time-nuts mailing list -- time-nuts@febo.com
To unsubscribe, go to https://www.febo.com/cgi-bin/
mailman/listinfo/time-nuts
and follow the instructions there.
time-nuts mailing list -- time-nuts@febo.com
To unsubscribe, go to https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts
and follow the instructions there.
Very true
Sent from my iPhone
On Apr 3, 2018, at 7:51 PM, Bob kb8tq kb8tq@n1k.org wrote:
Hi
If the objective is great phase noise far removed from carrier, there’s a gotcha.
Let’s say you have a 10 dbm source at room and it’s broadband is at KTB of -174 + 1db.
That gives you -183 dbc. You cool your oscillator to whatever and KTB goes down
to -194. You do a bang up job at that temperature and get within a db there was well.
You now have a 10 dbm source with -203 dbc.
Run the super cooled signal through a coax out to the room environment. Pass it through
a 50 ohm gizmo and …. KTB is back at -174. Your source is at -184 dbc. To use the
signal, you likely need to cool whatever it’s driving as well.
While one might say …. that pretty weird. Well, similar things do happen. Many an ultra
low phase noise OCXO gets sold, only to find that the “next stage” isn’t as quiet as the
system guys hand hoped. Hmmm …. errrr ….oops !!
Bob
On Apr 3, 2018, at 5:29 AM, Dana Whitlow k8yumdoober@gmail.com wrote:
Many years ago, circa 1977, I was moved to try some crude tests on a few
semiconductor devices at LN2 temperature (77K).
These tests were very crude, involving dunking the parts into the LN2 bath,
and
many failed outright. Most of the devices tested were in plastic packages.
Here are the results as I remember them, applicable only for the survivors:
Silicon bipolar transistors: The DC beta fell to very low values.
Junction
forward voltages rose considerably.
Silicon JFETs: Seemed to continue working reasonably well.
Silicon MOSFETs: Same as JFETs
Red LEDs: The junction forward voltages rose considerably, to about 5V as
I recall. The light output per unit current rose truly spectacularly.
My first experiences with seriously-cryogenic RF amplifiers were at the
Arecibo Observatory beginning about 11 years ago. These were all either
GaAs- or InP-based and we cooled them to ~15K, generally leading to
input-referred amplifier noise temperatures of ~3K. Many of the devices
needed continuous exposure to light to work properly when cold, and the
metal block amplifier packages had holes in the lid directly over the active
device chips. Small red LEDs in ordinary plastic packages were inserted
in the holes and were driven at a few mA, generally in a series string.
Since cool-down was fairly gradual over a span of at least a couple hours,
there was little problem with thermal shock and almost all LEDs survived
cooldown and warmup for the several cycles they experienced during
my 10 years at the observatory.
RF amplifier biasing was invariably done with opamp circuits to maintain
set drain currents and drain voltages, with said bias control circuits
outside
the dewar at room ambient temperature. Failures were not too uncommon,
largely attributed to connector misbehavior at low temperature. Formation
of "ice" (really frozen air) inside the dewars was suspected because fine
wires
inside the dewar were often found to have fairly sharp bends at improbable
locations upon warmup for diagnostic purposes (or due to cooling system
failure).
Cooling was done with a closed-cycle gaseous He system, using the
Gifford-McMahon cycle. Note that He does not liquefy (at reasonable
pressures) until around 4K. All dewars for this kind of work depend on
high vacuum inside for thermal insulation, with black body radiation
and direct conduction through wires and mounting structures being
the principal remaining heat leaks.
At these temperatures, maintenance of high vacuum inside the dewar was
essentially automatic because all components of the inward-leaking air
were known to freeze out. This could lead to a hazard because over time,
months or years, enough air could freeze out to result in dangerously high
internal pressures upon "thawing" when the dewar was warmed for any
reason. For this reason, all dewars were equipped with blowout plugs
to avoid high pressure's damaging the dewars themselves.
Dana
On Tue, Apr 3, 2018 at 12:26 AM, Mark Sims holrum@hotmail.com wrote:
And you want your semiconductors to be in ceramic/lided packages with the
bond wires flapping in free air. Bond wires embedded in epoxy like to
break... don't ask how I found this out ;-) ... it brings back bad
memories... and makes bad memories... Quantum chips have very
elaborate/specialized bonding to survive liquid helium... even with that,
thermal cycling still breaks them.
time-nuts mailing list -- time-nuts@febo.com
To unsubscribe, go to https://www.febo.com/cgi-bin/
mailman/listinfo/time-nuts
and follow the instructions there.
time-nuts mailing list -- time-nuts@febo.com
To unsubscribe, go to https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts
and follow the instructions there.
time-nuts mailing list -- time-nuts@febo.com
To unsubscribe, go to https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts
and follow the instructions there.